WEB Links T-45 Torx Inner rocker cover bolt 135-155 inch pounds. 1/2" - 58 ft. lbs. Remove the four rocker-arm retainer bolts, in a cross pattern, using a wrench. Primary Cover screws 9-10 foot pound TC96 2007 Engines 90-120 inch pounds Tree Budget, Engine, Transmission and Chassis Answered in 9 minutes by: … Rocker Box: The shovel design contains the rocker arms and shafts in the Rocker box and can be removed along with the head from the engine, where as the Evo design requires removal of the 3 piece rocker box and rocker arms to gain access to the headbolts for head removal. I decided to order this tool so that I could finish installing the rocker box covers on my Harley Sportster.   Camshafts 17-22 foot pounds for 2007/08 HD, Harley Camshaft Exhaust Drag Strip Gallery Tighten each bolt 1/4 of a turn, until the target torque is met. Triple Tree Pinch Bolts Transmission Sprocket nut Place the inner rocker-box cover onto the head and start the four rocker-arm retainer bolts by hand. He’ll put the pushrod tube clips in before we move onto the next step. Place the new inner rocker-box gasket onto the front cylinder head, with the gasket bead facing up. Perform the tank draining procedure in an open area, with ample fresh air and away from any sources of ignition such as sparks, open flame or cigarettes. Mike walks through the same process for the rear Harley rocker box cover. Out of the factory, the 1200cc has a torque rating of 72 ft.-lb. cycleshopwest. Remove the three bolts and washers with a wrench. Like the one's found in the service manual. 3, Tighten each bolt to 22-25 foot pounds of torque. Reinstall the main fuse in the fuse panel, by hand. "Out of the box," the horsepower rating on the V-twin 1200 is 66, placing it in the "cruiser" category. The words Harley®, Harley-Davidson®, H-D®, Sportster®, Evolution®, and all H-D part numbers and model designations are used in reference only. #8 - 14 in. Place the rocker-box rubber seal into its groove on the top edge of the inner rocker box. Evolution Unlimited Discussion in 'Engine, Fuel and Exhaust' started by PetieJ, Nov 25, 2009. Install Sportster cams Gear Ratios Rear Shock Absorber Camshaft Specifications Spark Plug 1/4 " - 10 ft. lbs. Rotate the rear wheel forward until the rear cylinder pushrods are in the down -- or valve closed -- position. Show More. Modifying the CV carb 60-65 foot pounds 90-120 inch pounds He goes through the torque sequence using the dog bone. 70-80 inch pounds Changing rocker box gaskets on my '87 HD Evo motor, and i need the torque specs for the the 3/8" hex bolts, 1/2" hex bolts, the two allens on the rocker arm support plate. Get free shipping, 4% cashback and 10% off select brands with a Gold Club membership when you get a Motion Pro Flat Rocker Box Wrench (part number 080220) from J&P Cycles. 28-32 foot pounds Lift the bike with a bike lift, so that the rear wheel is off the ground. 2. Lift the inner rocker box from the engine. Motor Oil In fact, it's the only tool that I know of that's specifically designed for this application. How to get Professional Tuning Results #10 - 22 in. TC95 128HP Stage 3 Front Brake Caliper mounting screws EVO 16-18 foot pounds Exhaust Length New EFI for EVO and TC, Performance Gallery 10 foot pounds Compensating Sprocket nut In the next video we will install the Harley rocker box … EVO 95 HP Stage 3 Start the engine and observe the rocker box areas for leaks before driving the bike. -EFI basics explained Tighten each bolt 1/4 of a turn, until the target torque is met. Allen Screws … 10-13 foot pounds Sportster Unlimited Plug Wires Laced Wheel Estimate Horsepower Tuning a CV carb Torque values for the cylinders and rocker box on a 1979 XLH 1000 Ironhead Sportster are as follows. Share this conversation. Shop Manual 7/16" - 54 ft. lbs. Performance Parts, Don't let the Harley heat Place the new inner rocker-box gasket onto the front cylinder head, with the gasket bead facing up. Street Engine, The Good Luck Steve Spark Plugs Cast Wheel 30-40 foot pounds Shop Manual Appendix Land Speed Racing GalleryCV Carburetor Bearing endplay must be checked after tightening the axle nut. Nightrider.com Cylinder base torque - 25-35 foot pounds. engines, HD 2007/08 Blake Bleeder Nipples Place the inner rocker-box cover onto the head and start the four rocker-arm retainer bolts by hand. Front Fender mounting bracket bolts Profession Tuning on a Shade Tree Budget, Engine Performance Re: Cylinders and rocker boxs torque specs. [PRO'S] The wrench fit the bolts perfectly and was able to access the bolts under the bike's spine without a problem. 1/4 inch bolts 7-9 foot pounds Improve Throttle Response Twin Cam 88/95 BuckIRyder. TC Exhaust Testing Timer screws (inner cover and sensor plate) Table of Contents Transmission Sprocket locking screw Allow the engine to run until it stalls and dies. Pivot Shaft After inspecting the cam chain tensioners, I was getting to the point of putting the cam case cover back on. Lv 5. Install and torque the three bolts in each of the inner rocker boxes to 135 to 155 inch-pounds with a torque wrench and socket. 89 18 2. Use caution when dealing with gasoline. -EFI modifications explained, Modification, Intake Manifold Flange capscrew Cylinder base torque - 25-35 foot pounds. i need the torque value for the heads & rocker box covers on a 2003 sportster 883r. TC Performance Heads 100+HP, Pro Tuning on a Shade Ensure that the bike is stable and secure on the lift before proceeding. The 1,200 cc Harley-Davidson Sportster XL and XR models are part of a long line of bikes bearing the Sportster name produced continuously since 1957. Step 1 9-12 foot pounds Upper rocker cover screw 120-168 inch pounds . 2019 Peugeot Django 125 ABS Blue to 65-70 ft lbs. Evolution 80 Rammer Performance Air Cleaners Remove the main fuse from the panel with a fuse puller to prevent accidental starting of the engine. High mileage and extreme conditions cause the gaskets in the rocker boxes to fail and create a potentially serious oil leak. Cam / Nosecone Cover screws 128 HP 95 CID Specification Tables, HD Twin Cam Engine Builds 55-65 foot pounds Lower the bike off the bike lift and rest it on the jiffy stand. Crankcase bolts A 7/16-inch bolt should be tightened to 32 foot-pounds and a 1/2-inch bolt to 47 foot-pounds. Buy Books and Manuals monster ruin your riding. Start the four screws in each rocker cover by hand. Cylinder head torque - 55 -65 foot pounds Rocker box torque - 14 -19 foot pounds If your bike is NOT the bike listed above, repost and tell me the year model of your bike. Gearcase Cover screws Reduce  Engine Surging Tighten each bolt to 7-9 foot pounds of torque. Cylinder head torque - 55 -65 foot pounds Rocker box torque - 14 -19 foot pounds SOLVED: Ironhead torque specs - Fixya Upper Engine mounting bracket: [Archive] Ironhead Case bolts torque spec Ironhead Sportster Motorcycle Talk (1957-1985) ... Is there a torque spec for these bolts? Reduce Engine Ping, High Heat on 2007/08 HD 25-40 foot pounds, Fastener Size - Finding Manifold Leaks Brake Line Banjo Fittings Shovelhead Modifications Torque Specifications. Torque the fuel tank mounting bolts to 15 to 20 foot-pounds with a torque wrench, Allen driver and wrench. INTRODUCTION S&S® billet rocker covers are two-piece assemblies designed to fit most Harley-Davidson® Evolution® engines that accept stock style rocker … Place the fire extinguisher close at hand. Push up on and hold the quick-release fuel line connector by hand. Use the new … 2 Answers. To cylinder heads 110-120 foot pounds Repeat step 1 on the rear cylinder. 13. Search the site  Installation, Maintenance and Tuning Index  will help you 180-210 foot pounds 35-45 foot pounds 90-120 inch pounds 70-80 inch pounds 9-12 foot pounds 15-18 foot pounds 10-13 foot pounds 28-35 foot pounds 28-32 foot pounds 90-120 inch pounds 90-120 inch pounds 15-30 inch pounds 90-120 inch pounds 18-22 foot pounds 10-12 foot pounds Tighten in star pattern from bottom 10 foot pounds 15-17 foot pounds Check the rubber seal and ensure that it is still in the groove before proceeding. Cylinder base torque - 25-35 foot pounds. 32-40 inch pounds Purchase the Motion Pro Flat Rocker Box Wrench at J&P Cycles, your source for aftermarket motorcycle parts and accessories, with free everyday tech support. 15-17 foot pounds 3/8" - 33 ft. lbs. Ask us a Question. Rear Brake Caliper mounting screws Sportsters usually get knocked for having a somewhat rough ride, and the Custom's short-travel suspension make its limitations known on the freeway as well as on jacked-up city streets. Lead the fuel transfer pump discharge hose into a clean container, approved for gasoline storage. For each cylinder head, start with head bolt numbered one. EVO Exhaust Testing The two-piece, aluminum rocker-box cover assembly in the 1200 houses the rocker arms, valve stems and upper pushrod ends. Shovel XL 23-27 foot pounds Show Less. The Softtail Rocker achieves this torque rating with a 1,573 cc, twin-cylinder, four-stroke cycle engine. Tappet Screen Plug at 4,000 rpm. Khrome Werks AR100 test 27-32 foot pounds Air Density, Harley-Davidson EFI 5/16 inch bolts Wheel bearing endplay, however, remained the same. The rear axle nut torque specs have been changed from 45-50 ft lbs. 150-165 foot pounds Torque values for the cylinders and rocker box on a 1979 XLH 1000 Ironhead Sportster are as follows. Remove the fuel filler cap from the fuel tank. Page 1 of 2 1 2 Next > PetieJ Member. Performance Calculations Front Brake Disc screws Oil Pump manifold screws We'll describe how we went about rebuilding the rocker box assemblies for a quiet, oil-tight operation. 25-30 foot pounds Estimate Top Speed Tighten a 9/16-inch bolt to 69 foot-pounds. Rotate the rear wheel forward, by hand, until both valves on the rear cylinder are closed. TC96 2007 Stage 1/2 Close the left side cover. I don't have ready reference but my memory says case studs get tightened to around 30 ft./lb. Making Drag Pipes Work, SHOP TALK Don safety glasses. Turn the engine over with the ignition key to purge any remaining fuel from the lines. 90-120 inch pounds TC The XR1200 was released in the U.S. in 2009 -- a year after it was released in Europe -- and discontinued in 2013. Discard the used sealing washers and the rubber rocker box seal. Sportster Refill the fuel tank. Torque values for the cylinders and rocker box on a 1979 XLH 1000 Ironhead Sportster are as follows. … Click for More Cummins engine manuals, bolt torques, specs. Favorite Answer. How to Remove the Starter From a 1998 ... How to Replace the Valve Cover Gaskets ... Joe Raedle/Getty Images News/Getty Images, Copyright 2021 Leaf Group Ltd. / Leaf Group Media, Dry chemical -- Class B -- fire extinguisher. TC88 70HP Stage1 Start the engine with the ignition key. Clutch hub nut, 180-210 foot pounds Anyone who is interested in purchasing the Sportster 1200 should realize that this engine is designed for cruising, not for performance. Remove the two small screws on the spark plug side of the rocker box with a wrench. Rear Axle nut 15-18 foot pounds How to Build a 70-80 foot pounds, Front Axle nut As soon as the tool arrived, I went to work on the bike. Install a Big Twin cam S&S Cycle is not associated with Harley-Davidson, Inc. 2 3. 15-20 foot pounds 70 foot pounds 10-12 foot pounds Modification, As well as … Carburetor Estimate 1/4 Mile Time Engine Tuning 29th October 2008, 17:24. Bearing endplay must be checked after tightening the axle nut. Tighten each bolt 1/4 of a turn, until the target … Insert the fuel transfer pump's pickup hose into the fuel tank while holding the bike vertical on level ground. 5/16" - 19 ft. lbs. Throttle Body Install. 9/16" - 114 There are some who claim this task can be done without removing the tank, but personally I think this makes everything a lot easier. Cover the fuel tank with clean shop rags or with a clean blanket to protect the paint. Miscellaneous Submitted: 11 years ago. Shovelhead Twin Cam 90-120 inch pounds Nightrider COPYRIGHT Stutter Box Remove the fuel pump fuse from the fuse panel with a fuse puller. Place the inner rocker-box cover onto the head and start the four rocker-arm retainer bolts by hand. Torque specs for Cam cover bolts. A 5/16-inch bolt should be tightened to 12 foot-pounds. Pistons and Cylinders at home Ignition Belt Drive General Information Remove the forward and rear fuel tank mounting bolts from the bike with an Allen driver, ratchet and wrench. 15-30 inch pounds MPH at RPM Engine Displacement Lift the fuel tank off the bike and store in a safe area. Place the outer rocker-box cover in position on top of the inner rocker box. Exhaust Systems I'm sorry, I meant torque specs for all the bolts on our sportsters. What are the torque specs... What are the torque specs for the rocker box, and the box cover on a sportster 1200 xlh?   Torque the rocker-arm retainer bolts to 18 to 22 foot-pounds of torque in a cross pattern, using a torque wrench and socket. torque specs..rocker box, and the box cover on a sportster 1200 xlh… Customer Question. Selecting a cam If any part of the procedure seems beyond your capabilities, consult a qualified Harley-Davidson technician before proceeding. Carburetor Troubleshooting Rocker box torque - 14 -19 foot pounds. 35-45 foot pounds Rear Master Cylinder mounting nut There is something not right with the endplay in the crankshaft. Tighten in star pattern from bottom Step 2 Get XiED(tm)! Torque Wrench Method. To frame Tighten each bolt to 12-15 foot pounds of torque. Tappet Guide bolts harley motor, head torque specs? Place the new inner rocker-box gasket onto the front cylinder head, with the gasket bead facing up. Torque the rocker-arm retainer bolts to 18 to 22 lb-ft of torque in a cross pattern, using a torque wrench and socket. Rear Wheel Sprocket bolts The fat tires soak up a healthy percentage of road acne in town, but on especially nasty stretches of freeway, the suspension can quickly get overwhelmed by repeated tar strips, lane cracks, or … 25-40 foot pounds 12-18 foot pounds 883 to 1200 Upgrade Category: Motorcycle. Place the transmission in first gear with the shift lever.

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